Capabilities
Manufacturing Infrastructure
01.Weigh Bridge
All Incoming and Outgoing material is weighed at our weigh bridge.
02.Radiation Test
Every Incoming and Outgoing material is thoroughly tested and ensured that it should be 100 % radiation free.
03.Scrap Yard
Scrap yard with scrap preheating facility and PLC controlled super jumbo baling machine where the scrap is segregated and sorted as per their grades.
04.Melting Furnace
Two Electric Melting Furnaces with latest temperature measuring instruments.
05.Argon Purging Systems (APS)
We have APS which is used for purging Argon in Electric melting furnaces and ladles. It helps to reduce metallic inclusions to improve the overall purity of the steel.
06.Electric Heat Treatment Furnace
PID controlled six channel calibrated Car Bottom Electric 6.5 meter long Heat Treatment Furnace gives us precise control even at a temperature of 1150 °C, thereby resulting in greater uniformity and helps in achieving the required mechanical properties. Heat treatment processes like Annealing, Quenching, Tempering, Stress relieving are used to change their physical, mechanical properties of steel and improves manufacturing objectives like machining, formability & ductility. So this technology not only helps other manufacturing processes but also improves product performance by increasing strength and other desirable characteristics.
07.Inspection Area
Every product manufactured is checked for different parameter at our inspection area like size, random grade checking, physical defects and their rectification etc before shifting to dispatch area. Our various quality check instruments ensure 100 % product quality.
Manufacturing Infrastructure
08.Weigh Bridge
All Incoming and Outgoing material is weighed at our weigh bridge.
09.Radiation Test
Every Incoming and Outgoing material is thoroughly tested and ensured that it should be 100 % radiation free.
010.Scrap Yard
Scrap yard with scrap preheating facility and PLC controlled super jumbo baling machine where the scrap is segregated and sorted as per their grades.
011.Melting Furnace
Two Electric Melting Furnaces collectively melting capacity of 90 MT within 24 Hours with latest temperature measuring instruments.
012.Metal Handling Machines
Several EOT Cranes with capacity upto 35MT and various sizes of bottom pouring ladles with ladle pre heaters.
013.Ladle Refining Furnace (LRF)
We have the latest LRF facility with an electrode regulation system. We use it for making all grades of steel and alloy steel resulting better quality of Ingots and Billets/Blooms. LRF facilitates better refining, homogenizing (both chemistry and temperature), desulfurizing (deep sulphur removal) and Inclusion floatation (removal of non metallic inclusions) giving better purity in liquid steel.
014.Vacuum Degassing System (VD)
Dry Mechanical vacuum pumping system (Edwards U.K.) for Vacuum Degassing process, which achieves below 1 mbara vacuum within 5 minutes. Lowest vacuum achieved is 0.3 mbara. The vacuum-degassing process will not remove impurities found in steel; however, it will remove most of the gaseous impurities and make the level go down to below 25 PPM of oxygen and less than 2 PPM of hydrogen. During the steel melting process, many unwanted gases are dissolved in the liquid. This can result in numerous defects and imperfections. Vacuum degassing helps to eliminate any of the dissolved gases which will improve ductility of steel.
015.Metal Handling Machines
Several EOT Cranes with capacity upto 35MT and various sizes of bottom pouring ladles with ladle pre heaters.
016.Ingot Casting Pit
After Refining, Ingots are bottom poured through ladle in variety of cast iron ingot Moulds which are available in more than 20 different sizes and shapes.
017.Ingot Cooling Pit
Ingot cooling pit filled with Vermiculite with storing capacity of 200 MT Ingots at once.
018.Continuous Casting Machine (CCM)
PLC operated twin Strand Billets / Blooms Continuous Caster with all latest technology.
019.Dressing Process
In house several varieties of Grinders and other tools for dressing and processing the material.
020.Dispatch Area
Ample area is available for the storage of Ingots, Rolled Bars and Continuous Cast Billets / Blooms where we retest and ensure 100% radiation free material is dispatched.
021.Ladle Refining Furnace (LRF)
We have the latest LRF facility with an electrode regulation system. We use it for making all grades of steel and alloy steel resulting better quality of Ingots and Billets/Blooms. LRF facilitates better refining, homogenizing (both chemistry and temperature), desulfurizing (deep sulphur removal) and Inclusion floatation (removal of non metallic inclusions) giving better purity in liquid steel.
022.Vacuum Degassing System (VD)
Dry Mechanical vacuum pumping system (Edwards U.K.) for Vacuum Degassing process, which achieves below 1 mbara vacuum within 5 minutes. Lowest vacuum achieved is 0.3 mbara. The vacuum-degassing process will not remove impurities found in steel; however, it will remove most of the gaseous impurities and make the level go down to below 25 PPM of oxygen and less than 2 PPM of hydrogen. During the steel melting process, many unwanted gases are dissolved in the liquid. This can result in numerous defects and imperfections. Vacuum degassing helps to eliminate any of the dissolved gases which will improve ductility of steel.
023.Metal Handling Machines
Several EOT Cranes with capacity upto 35MT and various sizes of bottom pouring ladles with ladle pre heaters.
024.Ingot Casting Pit
After Refining, Ingots are bottom poured through ladle in variety of cast iron ingot Moulds which are available in more than 20 different sizes and shapes.
025.Ingot Cooling Pit
Ingot cooling pit filled with Vermiculite with storing capacity of 200 MT Ingots at once.
026.Continuous Casting Machine (CCM)
PLC operated twin Strand Billets / Blooms Continuous Caster with all latest technology.
027.Dressing Process
In house several varieties of Grinders and other tools for dressing and processing the material.
Quality Assurance
028.Chemical Testing
- Optical Emission Spectrometer with variety of Standard Samples
- PMI Mobile handheld Spectrometer
- Fully equipped wet analysis laboratory
- Sample cutting and polishing machine
029.Mechanical Testing
- Tensile Strength
- Hardness (HRC, HV, HB)
- Elongation
- Reduction
- Proof Strength
- Notched Bar Impact Testing
- Jominy Hardenability Apparatus
030.Non Destructive Testing
- Digital Ultrasonic Flaw Detector
- Dye Penetrant Test
031.Radiation Servo Meter
Radiation Survey Meters are portable radiation detection and measurement instrument for radioactive contamination used to identify the cobalt isotopes
032.Metallographic Tests
- Microstructure
- Defect Depth
- Internal Structure
- Inclusion Rating
033.Dimensional Inspection
All Instruments and gauges are available.
Our End Users
